VEC012BBD_ManualEN_020106 2/1/06 3:13 PM Page 12
VEC012BBD
TW O YEAR LIMITED WARRAN TY PRO GRAM
This limited warranty program is the only one that applies to this product, and it sets forth all the
responsibilities of Vector Manufacturing, regarding this product. There is no other warranty, other than
those described herein. Any implied warranty of merchantability or fitness for a particular purpose on
this product is limited in duration to the duration of this warranty.
START-IT®
This Vector Manufacturing product is warranted, to the original purchaser only, to be free of defects in
materials and workmanship for two years from the date of purchase without additional charge. The
warranty does not extend to subsequent purchasers or users. Manufacturer will not be responsible for
any amount of damage in excess of the retail purchase price of the product under any circumstances.
Incidental and consequential damages are specifically excluded from coverage under this warranty.
Jum p ’n Cha rg e™
Sm a rt™ Ba tte ry Ch a rg e r/ Ju m p -Sta rte r
w ith 4 5 0 In sta n t Sta rtin g Am p s
1 2 Volt DC Pow e r Sup p ly • LED Em e rg e ncy Are a Lig ht
This product is not intended for commercial use. This warranty does not apply to damage to units from
misuse or incorrect installation/ connection. Misuse includes wiring or connecting to improper polarity
power sources.
RETURN/ REPAIR POLICY: Defective products may be returned to manufacturer. Any defective product
that is returned to manufacturer within 30 days of the date of purchase will be replaced free of charge.
If such a product is returned more than 30 days but less than two years from the purchase date,
manufacturer will repair the unit or, at its option, replace it, free of charge.
If the unit is repaired, new or reconditioned replacement parts may be used, at manufacturer’s option.
A unit may be replaced with a new or reconditioned unit of the same or comparable design. The
repaired or replaced unit will then be warranted under the terms of the remainder of the warranty
period. The customer is responsible for the shipping charges on all returned items. During the warranty
period, manufacturer will be responsible for the return shipping charges to the customer in the United
States.
LIMITATIONS: This warranty does not cover accessories, such as charging adapters, bulbs, fuses and
batteries, damage or defects resulting from normal wear and tear (including chips, scratches, abrasions,
discoloration or fading due to usage or exposure to sunlight), accidents, damage during shipping to our
service facility, alterations, unauthorized use or repair, neglect, misuse, abuse, failure to follow
instructions for care and maintenance, fire, flood and Acts of God.
If your problem is not covered by this warranty, call our Technical Support Department toll free at (800)
618-5178 for general repair information and charges if applicable. You may also contact us through
our website at www.vectormfg.com.
STATE LAW RIGHTS: This warranty gives you specific legal rights. Some states do not allow limitations
on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential
damages, so the exclusions or limitations stated herein may not apply. This warranty gives the purchaser
specific legal rights; other rights, which vary from state to state, may apply.
TO REQUEST WARRANTY SERVICE FOR THIS PRODUCT: Contact Technical Support by telephone, fax
or mail (see below). We suggest that you keep the original packaging in case you need to ship the unit.
When returning a product, include your name, address, phone number, dated sales receipt (or copy)
and a description of the reason for return and product serial number. After repairing or replacing the
unit, we will make every effort to return it to you within four weeks.
WARRANTY ACTIVATION: Please complete Warranty Activation Card and mail to Vector
®
Manufacturing. Enter “VEC012BBD” as Model and “START-IT Jump ’n Charge™” as Product Type. All
Vector products must be registered within 30 days of purchase to activate this warranty. Mail the
completed registration form, along with a copy of the original sales receipt, to:
USER’S MAN UAL
& WARRAN TY IN FO RMATIO N
ATTN.: CUSTOMER SERVICE
4140 SW 30th Ave., Ft. Lauderdale, FL 33312
• TOLL FREE: (800) 618-5178 •
IMPO RTAN T SAFETY IN FO RMATIO N , SAVE THESE
IN STRUCTIO N S
WARRANTY IS NON-TRANSFERABLE.
TO REDUCE THE RISK OF INJURY, USER MUST READ AND UNDERSTAND
THIS INSTRUCTIO NAL MANUAL. THIS MANUAL CO NTAINS IMPO RTANT
INFORMATION REGARDING THE OPERATION AND WARRANTY OF THIS
PRODUCT. PLEASE RETAIN FOR FUTURE REFERENCE.
BD020106
4140 S.W. 30th Ave., Ft. Lauderdale, FL 33312 U.S.
Toll Free: (800) 618-5178
© 2006 VECTOR MANUFACTURING
MADE IN CHINA
w w w .ve cto rm fg .co m
12
VEC012BBD_ManualEN_020106 2/1/06 3:13 PM Page iv
7. When disconnecting charger, disconnect AC cord, remove clamp from vehicle chassis, and then
remove clamp from battery terminal.
8. Do not charge the battery while the engine is operating.
9. See operating instructions for length of charge information.
TABLE O F CO N TEN TS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Charge Rate Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Charging the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Automatic Float Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alternator Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Approximate Charging Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the Jump-Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the 12 Volt DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Estimated 12 Volt DC Operation Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the Emergency LED Area Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Charging/ Recharging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
2
3
2
5
5
5
5
6
7
8
8
8
8
8
9
Fo llo w th e se ste p s w h e n th e b a tte ry h a s b e e n re m o ve d fro m
a
ve h icle . A
sp a rk n e a r th e b a tte ry m a y ca u se a n e x p lo sio n . To re d u ce risk o f a sp a rk
n e a r th e b a tte ry :
1. Check polarity of battery posts. POSITIVE post (marked POS,P, +) usually has a larger diameter than
the NEGATIVE battery post (marked NEG, N, –).
2. Attach a 24-inch (minimum length) 6 AWG insulated battery cable to the NEGATIVE battery post
(marked NEG, N, –).
3. Connect the POSITIVE (RED) battery clamp to the POSITIVE battery post (marked POS, P, + or red).
4. Stand as far back from the battery as possible, and do not face battery when making final
connection.
5. Carefully connect the NEGATIVE (BLACK) charger clamp to the free end of the battery cable
connected to the NEGATIVE terminal.
6. Set the charge rate to appropriate setting according to battery size.
7. When disconnecting charger, always do so in reverse sequence of connecting procedure and
break first connection while as far away from battery as practical.
N o te : A m a rin e (b o a t) b a tte ry m u st b e re m o ve d a n d ch a rg e d o n sh o re . To ch a rg e it
o n b o a rd re q u ire s e q u ip m e n t sp e cifica lly d e sig n e d fo r m a rin e u se . Th is u n it
w a s N O T d e sig n e d fo r su ch u se .
Re a d Th is Use r’s Ma n ua l Be fo re Usin g Th is Un it.
Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Battery Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Display Indications/ Common Problems/ Possible Solutions . . . . . . . . . . . . . . . 10
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
SAVE THESE IN STRUCTIO N S
IN TRO DUCTIO N
Thank you for choosing the Bla ck & De ck e r 2 / 6 / 1 0 Am p Sm a rt™ Ba tte ry
Ch a rg e r/ Ju m p -Sta rte r. The Jump-Starter is a compact, durable, portable jump-
start system for vehicles and boats that have a standard 12 volt battery system. This
self-contained, rechargeable system will start most vehicles and boats without the
need for a host vehicle or 120 volt AC power supply.
The VEC0 1 2 BBD can also be used as a safe, portable source of 12 volt DC
electric power for use with 12 volt DC cordless, rechargeable products and DC/ AC
power inverters.
The unit’s long-life LED Emergency Area Light provides proper lighting for changing
a tire or connecting the unit to a battery.
The Battery Charger has a high charge rate of up to 10 amps, and low charge
rate of 2 amps. It is designed for charging only 12-volt lead-acid batteries —
conventional automotive, maintenance-free, marine deep cycle and gel — used in
cars, farm equipment, boats, RVs and SUVs, lawn mowers/ garden tractors,
motorcycles, personal watercraft, snowmobiles, ATVs and various applications.
Please read this guide carefully before use to ensure optimum performance and
avoid damage to the unit or items that you are using it with.
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VEC012BBD_ManualEN_020106 2/1/06 3:13 PM Page 2
Sm a rt™ Ba tte ry Ch a rg e r
• Includes non-spillable, maintenance-free, heavy-duty, sealed battery
Smart™ Battery Chargers feature 3-stage, high-efficiency charging technology, built-in
microprocessor control that ensures fast, safe and complete charging of serviceable
batteries.
• Rechargeable with either supplied 12 Volt DC Charging Adapter or built-in 120
Volt AC Charger
• Heavy duty, industrial grade copper clamps, and #6AWG jumper cables with
exclusive recessed cable holsters
STAGE O N E
• Requires no maintenance (other than recharging) for optimum operation
• Molded high-impact case is tough and durable
BEEP
BEEP
FRO N T VIEW
BACK VIEW
STAGE TW O
GO O D/ BAD PO LARITY
CO N N ECTIO N IN DICATO RS
BATTERY CHARGER
PAN EL (BACK O F UN IT)
(SEE BELO W FO R DETAILS)
1 2 VO LT DC
O UTLET
BATTERY CHARGE
LEVEL BUTTO N
STAGE THREE
O FF BEEP
AREA LIGHT
PO W ER
SLIDE
CHARGIN G
CO MPLETE
SW ITCH
Sta g e O n e — Rapid Start Charge at 10 amps delivers maximum charging
amperage to “wake up” any serviceable 12 volt battery and allows for quick engine
starting in just 8 minutes (based on a midsize vehicle battery at 50% charge level).
When battery reaches a maximum safe predetermined voltage, the charger will
automatically signal a "beep" and move into Stage 2 of the charging process.
Sta g e Tw o — Absorption Charge maintains the maximum possible charge at a
constant, safe, predetermined voltage. During the phase, voltage absorption regulation
charge, the charging voltage remains constant, while the actual charging current is
reduced to allow for the maximum proper internal chemical energy transfer. At the end
of Stage 2, the charger will automatically move into Stage 3 charge mode.
Sta g e Th re e — Top-Off Charge voltage is automatically maintained and reduced
to a predetermined level while current is adjusted for a safe, effective battery charge.
At the conclusion of Stage 3, the unit will BEEP signaling the completion of the
charging cycle.
LED EMERGEN CY
AREA LIGHT
1 2 0 VO LT AC
CHARGER
LED BATTERY STATUS
IN DICATO RS
N EGATIVE (–)
RED CLAMP
PO SITIVE (+)
RED CLAMP
The Automatic Float Charge feature is ideal for maintaining a battery. It automatically
“tops off” a battery as needed, to keep it fully charged all the time.
Co n tro ls a n d In d ica to rs
BATTERY
VO LTAGE
ALTERN ATO R
CHECK BUTTO N
PO W ER BUTTO N
2 / 6 / 1 0 AMP
BUTTO N
FEATURES
DIGITAL DISPLAY
BUTTO N
• Smart™ Battery Charger with three charge rate settings, accessed by the Charge
Rate Selector 2A/ 6A/ 10A button:
DIGITAL READO UT
CIRCULATIN G PATTERN
a) 2 amps: smaller batteries, as in lawn mowers, snowmobiles, motorcycles, etc.
b) 6 amps: mid-sized batteries, as in small cars
c) 10 amps: automobile batteries and light trucks
• Digital Display shows charge rate, operating mode, fault codes and FUL when charged
• Alternator Check
FAULT LED ALTERN ATO R GO O D BATTERY VO LTAGE
IN DICATO R LED IN DICATO R LED IN DICATO R
• Automatic Float Charge
• Jump-Starts without the need of another vehicle
• Reverse polarity connection warning
FUNCTION BUTTONS (FROM LEFT TO RIGHT):
Ba tte ry Vo lta g e — Displays the battery’s current voltage.
• Easy-to-Read LED Battery Charge Level Indicators
• 12 Volt DC Outlet for powering and recharging accessories and appliances
2 / 6 / 1 0 AMP (Ch a rg e Ra te Se le cto r) — allows the user to select the charge rate
based on battery size. This selection and the actual battery charge rate are monitored
• Ultra bright, long-life LED emergency area light
2
3
VEC012BBD_ManualEN_020106 2/1/06 3:13 PM Page 4
by the microprocessor. The charger will stop charging if the rate is too fast or too slow
for the battery size or condition.
USIN G THE BATTERY CHARGER
En sure th a t a ll in sta lla tio n a n d o p e ra tin g in structio n s, a n d sa fe ty
p re ca u tio n s a re u n d e rsto o d a n d ca re fu lly fo llo w e d b y a n y o n e
in sta llin g o r usin g th e ch a rg e r. Fo llo w th e ste p s o utlin e d in th e
“ Im p o rta n t Sa fe ty In structio n s” a t th e fro n t o f th is Use r’s Ma n ua l.
Alte rn a to r Ch e ck — is a quick check that measures the battery voltage. This check
is repeated at various electrical load levels and the tests allow the user to determine
if the alternator can keep up with the loads.
DIGITAL DISPLAY:
Ch a rg e Ra te Se le ctio n
La rg e 3 -Ch a ra cte r Dig ita l Disp la y in the upper left of the control panel indicates
the various conditions and/ or status codes:
After charger clamps are correctly connected, plug the charger into a 120 volt AC
outlet. The power indicator light will light. Select the proper charge current rate based
on battery size.
Status Codes are described in the following chart and on the back of the unit.
WARN IN G
AC POWER INDICATOR - When connected to an AC outlet, digital display shows circulating pattern to
If FAULT in d ica to r lig h ts a n d th e Dig ita l Disp la y sh o w s “ F0 2 ” , th e
co n n e ctio n to th e b a tte ry te rm in a ls is b a d . Fo llo w th e ste p s o utlin e d in
“ Im p o rta n t Sa fe ty In structio n s” a t th e fro n t o f th is m a n ua l.
indicate power is on. Disconnect charger after use.
FAULT CODES
INTERNAL SHORTED CELL BATTERY - Cannot be charged. Have battery checked by certified auto service center.
EXCESSIVE LOAD ON BATTERY WHILE CHARGING - Check load.
F01
If Re v. Po la rity in d ica to r a lso lig h ts, th e RED (PO SITIVE) a n d BLACK
(NEGATIVE) cla m p s a re in co rre ctly co n n e cte d to b a tte ry te rm in a ls.
Fo llo w th e ste p s o utlin e d in “ Im p o rta n t Sa fe ty In structio n s” a t th e
fro n t o f th is m a n ua l.
BAD BATTERY CONNECTION - Check battery connection.
F02
BATTERY VOLTAGE TOO LOW TO ACCEPT CHARGE - Have battery checked by certified auto service center.
INTERNAL OPEN CELL - Have battery checked by certified auto service center.
F03
SULFATED CONDITION - Battery needs to be reconditioned. See manual.
OVERTIME CONDITION - Battery will not accept a charge after 18 hours of continuous charging. Battery may have
F04
Ch a rg in g th e Ba tte ry
internal damage. Have battery checked by certified auto center.
BATTERY CHARGE RATE IS SET TOO LOW - Set charger to higher charge rate. See manual.
OVERHEATED CONDITION - Disconnect charger and allow to cool for 30 min., check for ample ventilation.
1. Press Charge Rate Selector 2A/ 6A/ 10A button once to begin charging at the
2 amp rate; the unit sounds a beep and the charging current LED lights.
F05
F06
F07
REVERSE POLARITY
2. Pressing the Charge Rate Selector 2A/ 6A/ 10A button again advances charging
rate to 4 amps, and pressing once more advances charging rate to 6 amps.
(Pressing the button again will turn OFF the charger output.) This selection
and actual battery charge rate are monitored by the microprocessor and the
unit will stop charging if the selected rate is too fast or too slow for battery size
or condition.
ALTERNATOR OUTPUT IS OUT OF TYPICAL OPERATION RANGE
OPERATION CODES
BATTERY RECONDITIONING - (The letters DES will display for the first 3 seconds.)
ALTERNATOR VOLTAGE CHECK
CHARGER STANDBY
BATTERY FULLY CHARGED
000
FUL
As the battery nears full charge capacity, the unit’s output will automatically drop
to a lower charge rate.
CONTROL PANEL LED INDICATORS:
3. The FUL LED lights when the battery is fully charged.
PO W ER — lights when either the Battery Charger or Jump-Starter is turned ON.
4. Disconnect the AC power cord first, then the NEGATIVE clamp, and finally the
POSITIVE clamp.
FAULT — lights when when a fault condition is present. The Digital Display will show
the appropriate Fault Code (refer to the chart above, which can also be found on the
back of the unit). Consult the above Status Code Chart for more information.
Au to m a tic Flo a t Ch a rg in g
Automatic Float Charging is ideal for maintaining a fully charged battery.
1. Keep the 120 volt AC power and battery connected after battery is fully charged.
2. The charger monitors the battery and tops it off as needed.
ALTERNATO R GO O D — lights at the conclusion of the Alternator Check to indicate
alternator voltage is within operating range. (Otherwise, the Digital Display with
show F07.)
WARN IN G
If b a tte ry size is n o t k n o w n , ch a rg e a t th e 2 Am p ra te . DO NO T
o ve rch a rg e b a tte rie s.
4
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VEC012BBD_ManualEN_020106 2/1/06 3:13 PM Page 6
Alte rn a to r Ch e ck
Pa rt 1
USIN G THE JUMP-STARTER
This Jump-Starter is equipped with Good/ Bad Polarity Indicators. Energy will only
flow when proper connections are made to the battery and frame. Once the
connections are properly made, follow the steps below to jump-start the vehicle.
No Load
(Turn OFF all vehicle’s accessories): The battery must be fully charged
before testing the alternator. Run the engine long enough to achieve
normal idle speed and verify there is a no-load voltage.
1. Press Alternator Check to start the check.
1. Turn OFF vehicle ignition and all accessories (radio, A/ C, lights, connected cell
phone chargers, etc.). Place vehicle in “park” and set the emergency brake.
2. Alternator Good LED will light to indicate the alternator is good, or F07
will display if alternator output voltage is out of typical operation range.
3. Press Alternator Check again to stop the test.
2. Make sure the unit is disconnected from all charging power sources.
3. Remove jumper clamps from clamp tabs. Co n n e ct th e RED cla m p first,
Pa rt 2
th e n th e BLACK cla m p .
Under Load (Accessories ON): Next, load the alternator by turning on as many
accessories as possible (except for A/ C and DEFROST)
4. Procedure for jump-starting
a
NEGATIVE GROUNDED SYSTEM (negative
battery terminal is connected to chassis) (MOST COMMON)
1. Press Alternator Check to start the check.
4a. Connect POSITIVE (+) RED clamp to vehicle battery’s POSITIVE terminal.
2. Alternator Good LED will light to indicate the alternator is good, or F07
will display if alternator output voltage is out of typical operation range.
3. Press Alternator Check again to stop the test.
4b. Connect NEGATIVE (–) BLACK clamp to chassis or a solid, non-moving,
metal vehicle component or body part. NEVER CLAMP DIRECTLY TO
NEGATIVE BATTERY TERMINAL OR MOVING PART.
If the first alternator check indicates a good alternator and the second indicates the
alternator is bad, the problem could stem from: loose fan belts, an intermittent diode
failure or possibly bad connections between the battery and alternator and/ or ground.
5. Procedure for jump-starting POSITIVE GROUND SYSTEMS
N o te : In th e ra re e ve n t th a t th e ve h icle to b e sta rte d h a s a PO SITIVE GRO UN DED
SYSTEM (p o sitive b a tte ry te rm in a l is co n n e cte d to ch a ssis), re p la ce ste p s 4 a
a n d 4 b a b o ve w ith ste p s 5 a a n d 5 b , th e n p ro ce e d to ste p 6 .
N o te s: Th e Ba tte ry Ch a rg e Le ve l Bu tto n b u tto n is d isa b le d in Alte rn a to r Ch e ck
m o d e .
5a. Connect NEGATIVE (–) BLACK clamp to vehicle battery’s NEGATIVE terminal.
5b. Connect POSITIVE (+) RED CLAMP to vehicle chassis or a solid, non-
moving, metal vehicle component or body part. NEVER CLAMP DIRECTLY
TO POSITIVE BATTERY TERMINAL OR MOVING PART.
F0 7 m a y d isp la y b e ca u se so m e o n e h a s a d d e d a n u m b e r o f a cce sso ry lo a d s
o n th e ch a rg in g sy ste m , th e re b y in cre a sin g cu rre n t d e m a n d fro m th e
a lte rn a to r. MAKE SURE THAT THE ALTERN ATO R IS RATED TO SUPPO RT THE
APPLICATIO N .
6. When clamps are connected properly, press the Power Button on the back of the
unit (see the diagram on page 3) to turn the unit ON.
Th is ch e ck m a y n o t b e a ccu ra te fo r e ve ry m a k e , m a n u fa ctu re r a n d m o d e l o f
ve h icle .
7. Turn ON the vehicle ignition and crank the engine in 5-6 second bursts until
engine starts.
Ch e ck o n ly 1 2 vo lt sy ste m s.
8. Press the Power Button on the back of the unit once more to turn the unit OFF.
Ap p ro x im a te Ch a rg in g Tim e s
9. Disconnect the NEGATIVE (–) engine or chassis clamp first, then disconnect the
POSITIVE (+) battery clamp.
The 2 / 6 / 1 0 Am p 1 2 Vo lt Sm a rt Ba tte ry Ch a rg e r will automatically adjust the
charge rate as the battery becomes charged and stop when the battery is fully
charged. Deep cycle batteries may require longer charging time.
FO LLO W ALL SAFETY INSTRUCTIO NS FO UND O N PAGES ii THRU iv O F
THIS O W NER’S MANUAL.
For estimates of the time it takes to charge a battery, refer to the following table.
Pe rce n t o f ch a rg e
CAUTIO N S
in b a tte ry
7 5 %
5 0 %
2 5 %
NR*
0 %
• If the Reverse Connection LED on the front of the unit lights (and the Digital Display
shows “F06”) after clamps are connected to vehicle battery, polarity is wrong.
Reverse the clamp connections.
at 2 amp rate
at 6 amp rate
at 10 amp rate
7 HRS
14 HRS
4.7 HRS
2.8 HRS
NR*
2.5 HRS
1.4 HRS
7 HRS
4.2 HRS
9.2 HRS
5.5 HRS
• If vehicle fails to start, turn OFF the vehicle ignition, turn OFF the Jump-Starter,
disconnect the jump-start system’s leads and investigate why the engine did not
start.
*NR = Not recommended at 2 amps — use a higher charge rate.
The times shown in the table above are approximate and refer to a 50 Ah automotive
battery. For example, a 50 Ah (12 volt) battery is discharged (50%). How long
should it be charged at the 6 amp rate? See the chart above under “50%” and “at
6 amp rate.”
• Recharge this unit fully after each use.
WARN IN GS
• Ma k e sure th e un it is d isco n n e cte d fro m a ll ch a rg in g p o w e r so urce s
b e fo re b e g in n in g th e jum p -sta rtin g p ro ce d ure .
In most cases, battery charging times will vary depending on the size, age and
condition of the battery. Smaller batteries should be charged at a lower rate (2 amps)
and an extra hour added to charge time.
• Th is p o w e r syste m is to b e use d O NLY o n ve h icle s o r b o a ts w ith
1 2 vo lt DC b a tte ry syste m s.
6
7
VEC012BBD_ManualEN_020106 2/1/06 3:13 PM Page 8
• Ne ve r to uch RED a n d BLACK cla m p s to g e th e r — th is ca n ca use
d a n g e ro us sp a rk s, p o w e r a rcin g , a n d / o r e x p lo sio n .
2. Plug the other end of the cord into a standard North American 120 volt AC wall
outlet.
• Ve h icle s th a t h a ve o n -b o a rd co m p u te rize d sy ste m s m a y b e
d a m a g e d if ve h icle b a tte ry is jum p -sta rte d . Be fo re jum p -sta rtin g th is
typ e o f ve h icle , re a d th e ve h icle o w n e r’s m a n ua l to co n firm th a t
e x te rn a l-sta rtin g a ssista n ce is a d vise d .
3. Charge until the green (FULL) Battery Status LED Indicator on the front of the unit
lights.
3. After initial charge, recharge this device as necessary
for at least 14-16 hours or until the green (FULL)
Battery Status LED Indicator on the front of the unit
lights. Recharge at least once a month when not in
frequent use.
• Ex ce ssive e n g in e cra n k in g ca n d a m a g e th e ve h icle ‘s sta rte r m o to r. If
th e e n g in e fa ils to sta rt a fte r th e re co m m e n d e d n um b e r o f a tte m p ts,
d isco n tin ue jum p -sta rt p ro ce d ure a n d lo o k fo r o th e r p ro b le m s th a t
n e e d to b e co rre cte d .
4. W hen cha rging is complete, disconnect the
extension cord.
N o te : Th e u n it ca n n o t b e o ve rch a rg e d u sin g th e AC m e th o d . Th e u n it a lso co m e s w ith
• Afte r use , turn th e VEC0 1 2 BBD O FF b y p re ssin g th e Po w e r Butto n o n
th e b a ck o f th e un it.
a
DC/ DC ch a rg in g a d a p te r fo r re ch a rg in g th e u n it fro m
a
ve h icle ’s 1 2 vo lt DC
a cce sso ry o u tle t.
USIN G THE 1 2 VO LT DC PO RTABLE PO W ER SUPPLY
1 2 Vo lt DC Ch a rg in g
This portable power source is also for use with all 12 volt DC accessories equipped
with a male accessory outlet plug and are rated up to 5 amps.
The DC recharging method will NOT recharge the unit as effectively as recharging
using the 120 volt AC method. The 12 volt DC recharging method is recommended
only when it is necessary, since frequent use of the 12 volt DC recharging procedure
may shorten the battery system’s life.
1. Lift up the cover of the unit ‘s 12 volt DC outlet.
2. Insert the 12 volt DC plug from the appliance into the 12 Volt DC Outlet on the
front of the unit (see the diagram on page 3). DO N O T EXCEED A 5 AMP
LO AD.
1. Insert the gold-tipped end of the 120 Volt DC Charging Adapter into the
vehicle’s 12 volt DC accessory outlet.
3. Switch on the appliance and operate as usual.
2. Insert the silver-tipped end plug into the 12 volt DC accessory outlet on the front
panel of the unit.
4. Periodically press the battery charge level pushbutton to check battery status.
3. To check the charge status of the battery during DC
charging, disconnect the DC adapter from the
accessory outlet and push the Battery Charge Level
pushbutton. O bserve the LED battery Status
Indicators. The green (FULL) Battery Status Indicator
will light when when charging is complete (however,
observe the warning below and do not recharge for
more than 5-6 horus using this method).
USIN G THE EMERGEN CY LED AREA LIGHT
The Emergency LED Area Light is controlled by the Area Light Power Switch on the
front panel of the unit (see page 3). Make sure the lamp is turned OFF when the
unit is being recharged or stored.
CARE AN D MAIN TEN AN CE
4. When charging is complete, remove the power cord
and return it to the storage compartment.
This product has a sealed lead acid battery that should be kept fully charged.
Recharge before first use, immediately after each use, and once a month if not used.
Failure to do this may reduce the battery life dramatically.
WARN IN G
N o te : Th is u n it is d e live re d in
a
p a rtia lly ch a rg e d sta te – y o u m u st fu lly ch a rg e it
Do n o t re ch a rg e fo r m o re th a n 5 to 6 h o urs m a x im um usin g th e 1 2
vo lt DC m e th o d .
b e fo re u sin g it fo r th e first tim e . In itia l AC ch a rg e sh o u ld b e fo r 4 8 h o u rs.
Ch a rg in g / Re ch a rg in g
Re p la ce m e n t Pa rts
For maximum battery life, we recommend the unit be kept fully charged at all times.
If the battery is allowed to remain in a discharged state, battery life will be
shortened.
N o te : Re ch a rg in g b a tte ry a fte r e a ch u se w ill p ro lo n g b a tte ry life ; fre q u e n t h e a vy
d isch a rg e s b e tw e e n re ch a rg e s a n d / o r o ve rch a rg in g w ill re d u ce b a tte ry life .
For replacement parts (charging adapters, charging adapter fuses, etc.), contact
Technical Support, toll free at (800) 618-5178. For most parts replacement, it is
recommended that the unit be returned to the manufacturer.
WARN IN G
Do n o t o p e ra te un it if th e re is a n y e vid e n ce o f d a m a g e . Th e p ro d uct
m ust b e re turn e d to Bla ck & De ck e r fo r te stin g a n d re p a ir. Re p la ce a n y
d a m a g e d Ch a rg in g a d a p te rs im m e d ia te ly b e fo re furth e r use .
1 2 0 Vo lt AC Re ch a rg e
1. Connect a standard household extension cord to the 120 Volt AC Charger on
the back of the unit.
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VEC012BBD_ManualEN_020106 2/1/06 3:13 PM Page 10
• If the situation persists after reconditioning and equalizing, we recommend taking
your battery to a certified automotive service center for evaluation.
Fu se Re p la ce m e n t (DC Ch a rg e r Ad a p te r)
1. Remove the plug from the accessory receptacle. Remove the gold cap by
turning counterclockwise and lifting off.
F0 4 — O ve rtim e Co n d itio n
2. Remove the center pin and spring. Remove the fuse.
3. Replace the fuse with a same type and size fuse (8 amp).
4. Replace the center pin and spring inside the plug.
5. Replace the gold cap by turning clockwise onto the plug.
Appears when charging time exceeds 18 hours. You may be using a charge current
rate too low for a large battery. Select a higher charge rate to charge the battery.
F0 5 — O ve rh e a te d Co n d itio n
The ventilation grill that prevents the air from flowing in and out of the charger may
be blocked.
Ba tte ry Re p la ce m e n t
It is recommended that the unit be returned to manufacturer for battery replacement.
Contact Customer Service, toll-free, at (800) 618-5178.
• Follow the steps outlined in “Important Safety Instructions” at the front of this manual to
disconnect AC cord and clamps, allow the unit to cool for 30 minutes and reconnect.
• Make sure there is ample ventilation before resuming operation.
Ba tte ry Disp o sa l
F0 6 — Re ve rse Po la rity
Contains a maintenance-free, sealed, non-spillable, lead acid
battery, which must be disposed of properly. Recycling is
required — contact your local authority for information. Failure
to comply with local, state and federal regulations can result in
fines or imprisonment. For more information on recycling this
battery, call toll-free (800) 822-8837.
The connections to the battery’s POSITIVE and NEGATIVE terminals are incorrect.
Follow the steps outlined in “Important Safety Instructions” at the front of this manual
to disconnect AC cord and clamps and reconnect to battery with correct polarity.
F0 7 — Alte rn a to r Vo lta g e
Alternator output voltage is out of typical operation range.
WARN IN GS
Ch a rg in g a Ve ry Co ld Ba tte ry
Do n o t d isp o se o f th e b a tte ry in fire , a s th is m a y re sult in a n e x p lo sio n .
Be fo re d isp o sin g o f th e b a tte ry, p ro te ct e x p o se d te rm in a ls w ith
h e a vy-d u ty e le ctrica l ta p e to p re ve n t sh o rtin g (sh o rtin g ca n re su lt in
in ju ry o r fire ).
If the battery to be charged is very cold (in temperatures below freezing — 0°C/ 32°F),
it cannot accept a high rate of charge. The initial charge rate will be low. The charge
rate will increase as the battery warms. Never attempt to charge a frozen battery.
Do n o t e x p o se b a tte ry to fire o r in te n se h e a t, a s it m a y e x p lo d e .
SPECIFICATIO N S
TRO UBLESHO O TING
Boost Ampere:
Battery Type:
450 instantaneous cranking amps
Disp la y In d ica tio n s/ Co m m o n Pro b le m s/ Po ssib le So lutio n s
No Fun ctio n s
Sealed, high energy density, AGM, lead-acid,
rechargeable, maintenance-free, 12 volt DC
• Check and make sure the charger is plugged into a live 110/ 120 volt AC outlet.
• Follow the steps outlined in the Operating Instructions section.
F0 1 — In te rn a l Sh o rte d Ce ll Ba tte ry
Area Light:
Light Emitting Diode (LED)
Booster Cables:
Heavy duty welding cable with
450 Amp copper clamps
If the battery being charged has an internal shorted cell, the F01 will show. We
recommend taking your battery to a certified automotive service center for evaluation.
Accessory Outlet:
Self-resetting breaker 5 amps
DC Charging Adapter: 12 volt DC
F0 2 — Ba d Ba tte ry Co n n e ctio n o r Ba tte ry Vo lta g e To o Lo w to Acce p t
Ch a rg e
When F02 appears, the most common cause is poor connection to battery.
• Follow the steps outlined in “Important Safety Instructions” at the front of this manual
to disconnect AC cord and clamps, clean battery terminal and reconnect.
• If the situation persists, we recommend taking your battery to a certified automotive
service center for evaluation.
F0 3 — Sulfa te o r Un ch a rg e a b le Ba tte ry
Appears when the battery is highly sulfated and cannot accept normal charge current.
• Follow the steps in “Recondition Mode” to recondition the battery.
• Follow the steps in “Equalizing” to equalize the battery.
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